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Gasoline Direct Injection (DI) is a technique that was successful in motor sports several decades ago and is now relatively popular in passenger car applications only. DI gasoline fuel injectors have been recently improved considerably, with much higher fuel flow rates and much finer atomization enabled by the advances in fuel pressure and needle actuation. These improved injector performance and the general interest in reducing fuel consumption also in motor sports have made this option interesting again. This paper compares Port Fuel Injection (PFI) and DI of gasoline fuel in a high performance, four cylinder spark ignition engine for super bike racing. Computations are performed with a code for gas exchange, heat transfer and combustion, simulating turbulent combustion and knock.

This paper extends previous development of the ALSI concept, by investigating the performance delivered with a turbocharged version of this engine. The research is based on extensive experimental research with lean burn, high compression ratio engines using hydrogen, LPG, CNG and gasoline fuels. It also builds on recent experience with highly boosted spark ignition gasoline and LPG engines and single cylinder engine research used extensively for model calibration. The final experimental foundation is the wide ranging evaluation of jet assisted ignition that generally allows a lean limit mixture shift of more than one unit of lambda with consequential benefits of improved thermal efficiency and close to zero NOx. The paper describes the capability of the ultra lean burn spark ignition engine with the mild boost needed provided by a Honeywell turbocharger.

A high compression ratio, single cylinder, open chamber diesel engine was converted to operate on homogenously charged compressed natural gas (CNG) with the aim of minimising pollutant emissions such as oxides of nitrogen, particulate matter and carbon dioxide. Three ignition systems were tested including spark ignition (SI), diesel pilot ignition (DPI) and hydrogen assisted jet ignition (HAJI). Irrespective of ignition system used, the efficiency of the engine operating on CNG was significantly reduced at part load compared to diesel. This was predominantly due to a greater amount of unburnt hydrocarbons, higher cycle-by-cycle variability, slow and partial burns and increased heat transfer to the walls. DPI and HAJI systems were able to extend the lean limit to lambda 2.7 and 3.3 respectively, however this did not result in efficiency gains.

Increasing engine power and efficiency using a particle swarm optimization technique is investigated by using thermodynamics based quasi-steady engine simulation model. A simplified engine friction model is also incorporated to estimate the brake power output. Further, a simple knock model is used to make sure of knock free engine operation. Model is calibrated and validated to a Ford Falcon AU six-cylinder gasoline engine. Nine different engine-operating parameters are considered as input variables for the optimization; spark timing, equivalence ratio, compression ratio, inlet and exhaust vale opening timing and durations, maximum inlet valve lift and manifold pressure. Significant improvement of the engine power output for a given amount of induced gas is observed with the optimized conditions when compared to the corresponding power output with the reference engines normal operating conditions.

This is the second part of a two-part study that compared the degree of deterioration of catalytic converters taken from vehicles with low and high odometer readings. Part two details the catalytic performance characteristics of the catalysts that were physically characterised, according to chemical contamination and thermal degradation, previously in part one. The catalytic activity was determined using engine dynamometer and laboratory tests. The low odometer catalysts showed largely uniform light-off temperatures for CO, HC and NO that were increased in the order of 20 % relative to a new catalyst. The steady state activity was largely unaffected. The dominant deactivation mechanism of these catalysts was found to be the baseline thermal deterioration of the alumina washcoat under normal vehicle operating conditions. The deactivation shown in the high odometer catalysts was highly varied with the greatest loss of activity resulting from exposure to severe thermal conditions.

The degree of physical deterioration of catalytic converters removed from two groups of motor vehicles with low and high odometer readings have been studied. The changes in the physical and chemical properties between the two catalyst groups were investigated using the XRD, BET and PIXE/PIGE techniques. Thermal damage was the main catalyst deterioration mechanism in both odometer groups. The low odometer group showed near-uniformity in both surface area loss (average 45 %) and degree of CeO2 sintering representing the baseline thermal deterioration from normal vehicle operation. High odometer catalysts displayed more complex deactivation mechanisms involving both chemical contamination and thermal deactivation such as support phase transformation, internal “hot zones” and contaminant-support interactions.

This paper presents a study of the performance of a lean burn, natural gas-fuelled, naturally aspirated, spark ignition engine for an E class vehicle. Engine performance and exhaust emissions (NO, CO, and UHC) data are first discussed. An energy balance of the engine operating at different loads and air-fuel ratios is then presented, and used to explain why engine efficiency varies with air-fuel ratio. Finally, the hot start drive cycle CO2e (CO2 equivalent) emissions are estimated for a vehicle with this engine. This shows a potential for significant reduction in vehicle greenhouse gas emissions compared to an equivalent gasoline-fuelled vehicle.

This paper presents some of the modelling and experimental work being carried out at the University of Melbourne, in collaboration with CMC Research, on their new Scotch yoke engine concept. It begins with an overview of the engine, its compactness and friction advantages. The development of a one dimensional ‘squeeze film’ model is outlined and some simulation results are presented for both a motored and fired engine. A novel feature of the model is the introduction of an ‘un-filled factor’ to account for the dynamics of the oil film volume particular to this type of linear bearing. Experimental results are presented to highlight the important features and serve as a means of validating the model predictions. Comparisons show that the squeeze model correlates reasonably well with the experimental data and it is concluded that the current, flat, bearing design works by a predominantly squeeze film mechanism.

The challenge of tough fuel consumption reduction targets and near zero NOx emission standards can be met by optimization of the full range of engine design variables. Here these are explored through an engine simulation model and the application of an optimizing algorithm that can work in discontinuous data space. The combustion model has main features that include flame propagation, the effects of turbulence, chamber shape interaction and NOx formation. Two engine configurations are used to illustrate the application of the model and optimizer. Both allow the adoption of extra lean burn possible with LPG as fuel and EGR through an external route or cam phasing. In the first the compression ratio and cam profiles are fixed, in the second study they are also optimized.

Exhaust emission tests were performed on a fleet of vehicles comprising a range of engine technology from leaded fuel control methods to closed loop three-way catalyst meeting 1992 U.S. standards but marketed in Australia. Each vehicle was tested to 5 different driving cycles including the FTP cycles and steady speed driving. Research had shown that for hot-start operation the major driving pattern parameters which influence fuel consumption and exhaust emissions are average speed and PKE (the positive acceleration kinetic energy per unit distance). Plots from analysis of micro-trip fuel use and emissions rates from the test cycles may be presented as contours in PKE. It follows that the micro trip emissions from a range of driving cycles including, regulated e.g. FTP city and unregulated e.g. LA-92, recently developed EPA cycles or from other cities e.g. Bangkok can be superimposed.

The HAJI (Hydrogen Assisted Jet Ignition) system for S.I. engines utilises direct injection of small amounts of hydrogen to enhance the combustion of a variety of automotive fuels. Although not the primary purpose of HAJI, the hardware, once in place, also lends itself to the possibility of hydrogen-only running during a cold start. Cold-start simulations have been performed using a single cylinder engine. Results are presented, comparing hydrogen-only tests with standard HAJI operation and normal spark-ignition operation. HAJI and spark ignition tests were carried out with gasoline as the main-chamber fuel. Emission levels and combustion stability characteristics were recorded as the engine warmed up. The differences between the various fueling/ignition scenarios are presented and the implications for possible automotive applications are discussed in light of current and proposed emissions legislation.

HAJI (Hydrogen Assisted Jet Ignition) is an advanced combustion initiation system for otherwise standard S.I engines. It utilises the fluid mechanics of a turbulent, chemically active jet, combined with the reliability of spark igniting rich hydrogen mixtures. The result is an extremely robust ignition system, capable of developing power from an engine charged with air-fuel mixtures as lean as λ = 5. Experiments have been performed using a single cylinder engine operating on gasoline in the speed range of 600-1800 r/min. Data are presented in the form of maps which describe fuel efficiency, combustion stability and emissions with respect to load, speed, air-fuel ratio and throttle. The results are incorporated into a model of a known engine and vehicle and this is used to estimate performance over the Federal drive-cycle.

The application of a Scotch Yoke crank mechanism to a reciprocating internal combustion engine reduces the engine's size and weight and, with the sinusoidal piston motion it provides, it changes the combustion parameters and simplifies the requirements for perfect balancing of the engine. This paper makes a theoretical comparison between conventional and Scotch Yoke engines with dimensional similarity of individual components where possible such as bore and stroke, and justifiable differences appropriate to each engine design such as cylinder bore off-set, piston height, connecting rod length etc. Included are variations related to differences in piston motion (true sinusoidal versus conventional) such as exhaust emissions and balancing requirements.

This paper details the development of a compressed natural gas (CNG) engine with ultra lean burn low emissions potential. Hydrogen assisted jet ignition (HAJI) is used to achieve reliable combustion and low NOx emissions, whilst direct injection is used to improve thermal efficiency and decrease hydrocarbon (HC) emissions. It is found that port inducted propane, port inducted CNG and directly injected CNG all produce negligible levels of CO and NOx when operating at air/fuel ratios higher than λ = 1.8. Furthermore, direct injection of CNG produced approximately 100 ppm C6 less HC emissions than port induction of CNG, and port induction of CNG decreased the HC emissions by around a factor of a third to a half in comparison with port induction of propane.

The effects on bi-fuel car exhaust emissions, fuel consumption and acceleration performance of a range of LPG fuels has been determined. The LPGs tested included those representing natural gas condensate and oil refineries' products to include a spectrum of C3:C4 and paraffiinic:olefinic mixtures. The overall conclusions are that exhaust emissions from the gaseous fuels for the three-way catalyst equipped cars tested were lower than for gasoline. For all the LPGs, CO2 equivalent emissions are reduced by 7% to 10% or more compared with gasoline. The cars' acceleration performance indicates that there was no sacrifice in acceleration times to various speeds, with any gaseous fuel in these OEM developed cars.

The 2023 FISITA White Paper (for which the author was a contributor) on managing in-service emissions and transportation options, to reduce CO2 (CO2-e or carbon footprint) from the existing vehicle fleet, proposed 6 levers which could be activated to complement the rapid transition to vehicles using only renewable energy sources. Another management opportunity reported here is optimizing the vehicle’s life in-service to minimize the life-cycle CO2 impact of a range of present and upcoming vehicles. This study of the US vehicle fleet has quite different travel and composition characteristics to European (EU27) vehicles. In addition, the embodied CO2 is based on ANL’s GREET data rather than EU27 SimaPro methodology. It is demonstrated that in-service, whole-of-life mileage has a significant influence on the optimum life cycle CO2 for BEVs and H2 fuelled FCEVs, as well as ICEs and PHEVs.